Installing a trunking wiring system involves planning the cable layout, measuring and cutting trunking sections, mounting supports, routing the trunking along planned paths, pulling cables (respecting the 45% space factor), connecting components with secure joints and proper earthing, fitting covers, and final testing for safety and compliance with electrical codes. Key considerations include using correct accessories, maintaining sufficient bend radius for large cables, and installing fire barriers in vertical runs.
- Assess & Plan: Determine cable paths, mark locations, and choose appropriate trunking (PVC for homes/offices, metal for industrial) and multi-compartment options for different cable types (power, data).
- Calculate Space Factor: Ensure cables occupy no more than 45% of the trunking's internal space; calculate cable factors to select the right trunking size.
2. Installation Steps
- Mount Supports: Install brackets, clips, or saddles securely, allowing for adjustments and slopes.
- Cut & Route: Cut trunking to length, ensuring clean edges. Route sections, bends, and junctions, connecting straight sections with plates and bolts.
- Install Accessories: Attach boxes for switches, sockets, and other points, ensuring flush fitting.
- Pull Cables: Carefully pull cables through, maintaining minimum bend radii (e.g., 6x cable diameter for large PVC cables).
- Earthing (for metal trunking): Ensure earth continuity by tightening all bolts or using earth straps across joints.
- Fire Barriers: Install non-flammable barriers in vertical sections passing through floors.
- Fit Covers: Attach trunking covers, cutting carefully to fit around accessories without gaps.
3. Final Checks
- Test: Perform continuity and insulation resistance tests to confirm safety and compliance.
- Secure: Ensure all components are tightly fastened and the system is ready for service.
- Clips & Brackets: For mounting.
- Bends, Tees, Junctions: For changes in direction.
- Boxes: For switches, sockets, and connection points.
- Connectors/Couplers: For joining trunking lengths.
- End Caps & Covers: For closure and protection.
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